Design of a modular spherical robot for surgical applications

Authors

  • Gabriela Rus CESTER, Technical University of Cluj-Napoca, 400114 Cluj-Napoca, Romania
  • Nadim Al Hajjar Department of Surgery, “Iuliu Hatieganu” University of Medicine and Pharmacy, 400347 Cluj-Napoca, Romania
  • Calin Vaida CESTER, Technical University of Cluj-Napoca, 400114 Cluj-Napoca, Romania
  • Florin Zaharie Department of Surgery, “Iuliu Hatieganu” University of Medicine and Pharmacy, 400347 Cluj-Napoca, Romania
  • Alin Burz CESTER, Technical University of Cluj-Napoca, 400114 Cluj-Napoca, Romania
  • Nagy Jefte CESTER, Technical University of Cluj-Napoca, 400114 Cluj-Napoca, Romania
  • Alexandru Pusca CESTER, Technical University of Cluj-Napoca, 400114 Cluj-Napoca, Romania
  • Andrei Cailean CESTER, Technical University of Cluj-Napoca, 400114 Cluj-Napoca, Romania
  • Nicoleta Pop CESTER, Technical University of Cluj-Napoca, 400114 Cluj-Napoca, Romania
  • Doina Pisla CESTER, Technical University of Cluj-Napoca, 400114 Cluj-Napoca, Romania. Technical Sciences Academy of Romania, B-dul Dacia, 26, 030167 Bucharest, Romania

Keywords:

Spherical robot, design and dimensional optimization, singularity-free workspace, experimental model, dynamic balancing

Abstract

The paper presents the design and experimental model of a spherical robot with dynamic balancing of the end-effector for highly accurate tasks covering medical applications. The robot is specially designed to perform different tasks based on the concept of the Remote Centre of Motion (RCM), suitable for the manipulation of objects located in a sealed environment with a specific access port. The specific advantages of an architecturally constrained RCM are demonstrated in terms of safety in operation, ease of control, and motion decomposition. The mechanism is balanced to allow a large working envelope with minimum torque variations for the actuators, improving both accuracy and stiffness. A case study is presented where the end-effector is represented by a dexterous surgical instrument, which adds four additional degrees of freedom to the gripper along demonstrating through a mathematical model the specific gains in accuracy and stiffness. Through computer-based simulations, the specific advantages of the balancing mechanism are illustrated along with a simple solution that enables the robot to adapt to different end-effectors and working loads. In addition to these aspects, the experimental model of the robot with command and control logic developed based on a master-slave architecture is also presented, which allows the surgeon to remotely control the instrument attached to the proposed solution.

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Published

2025-12-13